Thursday 20 September 2007

Back to work

Parking brake

The Travco's park brake was not working. On a Travco, the park brake hand lever doesn't apply the brakes on the rear wheels of the vehicle, but on an additional smaller brake drum on the driveshaft.

The park bake is actuated by a cable, that Dad cleaned lubed. Then Dad took the drum out, and realised that the brake shoes were completely worn. No big surprise here: this type of park brake is not very powerful, and with the brake not fully engaged one could easily drive off with the park brake on without realizing it. Especially since setting the parking brake doesn't turn any warning light in the dashboard. Obviously, driving with the park brake on results in a quick overheat and wears off the lining rapidly, and after a few times the park brake is completely worn out and will stop working.

Looking for a place to buy new brake shoes, Dad took his cousin Almas' advise and went to a specialized shop, where for a few dollars they completely remanufactured the shoes with new liners. The following picture shows the overhauled shoes, just before putting the drum and the driveshaft back on, held in place with two QuickGrip clamps.



All will be left to do is a road test to check for braking efficiency in case of emergency. Considering the weight of the vehicle (around 14000 lbs) it is hard to believe that such a small brake can stop the Blue Whale within a reasaonnable distance without orverheating.


Furnace

A few weeks ago Dad took the furnace out to clean and repaint it, and to fix the broken support brackets. There was also an issue where the pilot flame wouldn't stay lit and the main burner wouldn't light. We were told that the problem was probably caused by a faulty "thermocouple", wich is the safety system built into most LP appliances to shut the main gas valve if the pilot flame extinguishes (and the reason why the start button must be held in for a few seconds when lighting the appliance).



So Dad took the furnace out once more. Looking at the thermocouple, it looked like it was kinda loose and not tightened into the correct position. So he tightened it properly, and voilà! the furnace is working like it should: the pilot stay lit, and the main burner kicks in normaly! After numerous starts and shutdowns it was still lightning up perfectly, so the furnace is considered fixed.

Front end alignment

During his trip last week, Dad found that the Travco's sterring lacked a bit of stability. So Dad checked the front wheel alignment. If one knows how to do it properly, there is no need to go to a specialized alignment shop. Dad has done it himself a few times, using his friend Gerry's procedure (Gerry has done it hundreds of times). So he adjusted toe angle, and after a road test he may have to set the caster angle as well.


Carpet

Dad installed the remaining pieces of carpet, left of the driver's seat.
Next will be the armrests but this will probably be done later with the dashboard.
On the photos you can see the park brake lever discussed above.





Bedroom

Here are a few photos of the rear bedroom. The rear window, wich as you know is not a real window anymore, has been covered with a decorative painting made by Mom. The idea was to cover up the old sealants stains left when the previous owners tried to seal some water leaks, and to cover the holes left by the screws that were holding the ugly cocoplast panel that covered the rear window (see "First Discoveries", posted May 18).




My next post should be about electrical issues, as we have made a few scary discoveries in the Travco 110V electrical system...

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